Umbiko ngobuchwepheshe bokwelapha ubuso bepulasitiki yokufafaza —— Isixazululo sokuhlobisa esisebenza kahle kakhulu sokulwa nokugqwala

I. Umsebenzi kanye Nokuxazulula Izinkinga
1. Imisebenzi eyinhloko
- Ukumelana nokugqwala kwesikhathi eside: ifomu 60-120μm isembozo se-epoxy/polyester, isivivinyo sokufutha usawoti kuze kufike ku- Amahora angu-240-1000 (upende ojwayelekile wokufutha uthatha amahora angu-72-200 kuphela)
- Ukuhlobisa okunamandla: ukwesekwa Ikhodi yombala ye-Pantone engaphezu kuka-2000, ukuthungwa kwendawo kungakhethwa kube bushelelezi, kube nombala ophuzi, kube nombala wensimbi ocwebezelayo
- Ukushisa ngogesi: i-voltage yokuqhekeka>30kV/mm, vikela igobolondo lemishini kagesi
- Ukuphepha kwemvelo: akukho ukuguquguquka kwe-solvent (I-VOC=0), ngokuhambisana nesiqondiso se-RoHS/REACH
2. Isixazululo sezindawo zobuhlungu
| Amaphuzu obuhlungu embonini | Isixazululo sokubumba esifuthayo |
| Imishini yangaphandle igugile futhi iyahluleka | Ubukhulu befilimu bungu->80μm kanye nokuguga okulwa ne-ultraviolet |
| Ukumbozwa kwezingxenye zokusebenza eziyinkimbinkimbi akulingani | Ukumuncwa kwe-electrostatic kufinyelela ukumbozwa okugcwele kwamakhona afile |
| Ukungcola kopende wendabuko okunciphayo | Izinga lokubuyisa ufulawa> 95% |

II. Isimiso Sokusebenza
1. Indlela ephindwe kabili yokumuncwa kwe-electrostatic kanye nokwelapha okushisayo

2. Inqubo yokwakha ifilimu encane:
① Ukushaja i-powder → ② ukumuncwa okuqondile → ③ ukuncibilika → ④ ukuhlanganisa okuhlanganisiwe → ⑤, okwakha isakhiwo seseli elivaliwe
(Umfanekiso: isimiso sokusebenza sokumbozwa kwempuphu kagesi (ukumuncwa kwempuphu eshajiwe + ukupholisa izinga lokushisa eliphezulu))

III. Inqubo yokusebenza kwenqubo
Imisebenzi ejwayelekile
1. Ngaphambi kokwelashwa (60% ngobuningi)
• Ukususa ukukhuluphala (isixazululo se-alkaline, 50℃×8min) → ukuwasha ngamanzi → i-phosphate (isisindo se-membrane esekelwe ku-zinc 1.5-3g/㎡) → ukuwasha ngamanzi ahlanzekile → 120℃ ukomisa
2. Ukufutha ngogesi
- • Imishini: isibhamu sokufutha se-electrostatic esine-voltage ephezulu (i-voltage yokuphuma - 70kV)
- • Amapharamitha: umfutho womoya 0.5MPa, ibanga ukusuka ku-workpiece 200-300mm, ukulawula ukujiya kwefilimu ±10μm
3. Ukupheka nokubhaka
- • ijika lokushisa:
- izinga lokushisa langaphakathi (imizuzu eyi-10) → 180°C (imizuzu engama-20) → ukugcinwa kokushisa (imizuzu eyi-10) → ukupholisa
4. Izindinganiso zokuhlola ikhwalithi
- • Ukunamathela: indlela yokuklwebha (ASTM D3359) Ibanga eli-0 elifanelekile
- • Ubukhulu: igeyiji yobukhulu bamanje eddy ≥60μm

IV. Ukuqhathaniswa nezinye izinqubo
| Isici | Ipulasitiki yokufutha | Upende wokufafaza | Ukufakwa kwe-electrogalvanizing |
| Impilo yokulwa nokugqwala | Iminyaka emi-5-8 (ngaphandle) | Iminyaka eyi-1-3 | Iminyaka engu-3-5 (akukho ukuphelelwa yithemba) |
| Ukuvikelwa kwemvelo | Ukukhishwa kwe-VOC okungekho | Ukuguquguquka kwe-solvent ye-benzene | amanzi angcolile e-chromate |
| Ukukhetha umbala | Imibala yePantone engaphezu kuka-2000 | Imibala engaphezu kuka-500 | Ukungabi nandaba okumhlophe/okunombala ophuzi kuphela |
| Ukumbozwa kwekhoneni | >95% | 70-85% | |
| Izindleko ezihlanganisiwe | ¥25-50/㎡ | ¥15-30/㎡ | ¥20-40/㎡ |
Icala elijwayelekile:
Ikhabhinethi yokuxhumana (ipulasitiki yokufafaza): Kukhethwe i-RAL7035 grey, ubukhulu befilimu bungu-80μm, kanti isivivinyo sokufafaza usawoti singamahora angu-480 ngaphandle kokugqwala
Izingxenye ezipendiwe zencazelo efanayo: ibhamuza lamahora angu-200, izindleko ziphansi ngo-30%, kodwa impilo imfushane ngo-60%

V. Isincomo sesimo sesicelo
• Isimo esithandwayo:
- ✅ Imishini yangaphandle (ibhokisi lokusabalalisa amandla/ikhabhinethi ye-5G)
- ✅ Izinto zasendlini (amaphaneli esiqandisi/izimbobo zomoya opholile)
- ✅ Izingxenye zesakhiwo ezinemibala (amashalofu/amathuluzi okubonisa)
• Sebenzisa izimo ngokucophelela:
- ❌ >200℃ indawo yokushisa okuphezulu (ukuphuzi kwe-resin ye-epoxy)
- ❌ Isimo sokucwiliswa kwe-asidi enamandla (ukumelana ne-asidi ne-alkali kubuthakathaka kune-electrophoresis)
Isiphetho: Ukufakwa kwe-spray sekuyindinganiso yegolide yokuvikela ukugqwala kwepuleti lensimbi ngezinzuzo ezintathu zokuvikelwa kwemvelo, ukuhlobisa kanye nokumbozwa. I-Mingli Metal ifakwe umugqa we-spray coating ozenzakalelayo kanye nohlelo lokushintsha umbala ngokushesha (
Faka: isifutho senqubo yepulasitiki ye-spray yangempela yesehlakalo
Umfanekiso: umugqa wokukhiqiza wepulasitiki yokufutha okuzenzakalelayo ngokuphelele (ngaphambi kokwelashwa → igumbi elisebenza ngogesi → isithando sokushisa)
